Rectangular die sets with central pillars and ball bearing guides D86/D96

Material : S355J2+N

Standard : NF ISO 6753-1

Available with or without stripper plate / intermediate plate.

Dimensions :

• External dimensions : from 250 x 160mm to 710 x 630MM
• Useful surface area : from 120 x 160mm to 509 x 630 mm

For ball guiding

Working speed : Over 45 m/min

Adjustment categories :

• Category 1 : For tooling processing of very thin sheet metal. For very fine clearance between punch and die sections (less than 0.02mm).
• Category 2 : For tooling processing of sheet metal more than 0.4 mm thick. For clearance between punch and die sections from 0.02 to 0.06 mm per side. Suitable for most applications.
• Category 3 : For clearance between punch and die sections of 0.08 mm per side. For automotive, forming dies.

All our plate are flame cutted and annealed.

Handling elements : Lifter lugs, lifter studs or other handling elements can be added to our standard die sets on request.

Benefits :

• Maxium useful width
• Balanced force in the center of the die sets
• Coding using two differents pillars diameters
• Ball guiding for working speed over 45m/min.

Tolerances :

• Flatness of plate faces 
• -Thickness>30mm = 0,004 / 100mm
• -Thickness 20 < E < 30 = 0,008 / 100mm
• Parallelisms of plate faces 
• -Length from 0 to 100 mm = 0,006mm
• -Length from 100 to 200 mm = 0,012mm
• -Length from 200 to 300 mm = 0,018mm
• Perpendicularity column 0,015 /100mm
• Location ±12 μm /m

Conception :

• Flame cutting
• Stabilization annealing
• Milling
• Bore
• Assembly

Recommendation for use :

Mounting : Our die sets are delivered mounted and assembled. Carefully level the die sets with the press. Observe dimensional tolerances to ensure alignment.

Use : Be careful to well lubricated the die sets to ensure that it runs smoothly and lasts a long time.

Maintenance recommendations :

• Regular cleaning
• Regular inspection
• Load control

To order you need to indicate : 

• Based on the plate dimensions from the catalogue, the required die set.
• The desired guiding elements (By default we are using P10 pillar and B10 bushes)

Example : 1x D96.125.016 with P21.025.200 x1, P21.024.200 x1, B40.025.050 x1, B40.024.050 x1, C12.025.070 x1 and C12.024.070