Rectangular die sets with central pillars and ball bearing guides D86/D96

Material : S355J2+N

Standard : NF ISO 6753-1

Available with or without stripper plate / intermediate plate.

Dimensions :

• External dimensions : from 250 x 160mm to 710 x 630MM
• Useful surface area : from 120 x 160mm to 509 x 630 mm

For ball guiding

Working speed : Over 45 m/min

Adjustment categories :

• Category 1 : For tooling processing of very thin sheet metal. For very fine clearance between punch and die sections (less than 0.02mm).
• Category 2 : For tooling processing of sheet metal more than 0.4 mm thick. For clearance between punch and die sections from 0.02 to 0.06 mm per side. Suitable for most applications.
• Category 3 : For clearance between punch and die sections of 0.08 mm per side. For automotive, forming dies.

All our plate are flame cutted and annealed.

Handling elements : Lifter lugs, lifter studs or other handling elements can be added to our standard die sets on request.

Benefits :

• Maxium useful width
• Balanced force in the center of the die sets
• Coding using two differents pillars diameters
• Ball guiding for working speed over 45m/min.

Tolerances :

• Flatness of plate faces 
• -Thickness>30mm = 0,004 / 100mm
• -Thickness 20 < E < 30 = 0,008 / 100mm
• Parallelisms of plate faces 
• -Length from 0 to 100 mm = 0,006mm
• -Length from 100 to 200 mm = 0,012mm
• -Length from 200 to 300 mm = 0,018mm
• Perpendicularity column 0,015 /100mm
• Location ±12 μm /m

Conception :

• Flame cutting
• Stabilization annealing
• Milling
• Bore
• Assembly

Recommendation for use :

Mounting : Our die sets are delivered mounted and assembled. Carefully level the die sets with the press. Observe dimensional tolerances to ensure alignment.

Use : Be careful to well lubricated the die sets to ensure that it runs smoothly and lasts a long time.

Maintenance recommendations :

• Regular cleaning
• Regular inspection
• Load control

To order you need to indicate : 

• Based on the plate dimensions from the catalogue, the required die set.
• The desired guiding elements (By default we are using P10 pillar and B10 bushes)

Example : 1x D96.125.016 with P21.025.200 x1, P21.024.200 x1, B40.025.050 x1, B40.024.050 x1, C12.025.070 x1 and C12.024.070

The MDL's die sets in the standard catalog of the registered brand MDL are kept in stock or can be quickly assembled by their manufacturer AMDL Scop SA

The die sets of the MDL registered trademark incorporate :

standardized guiding elements of the MDL registered trademark incluted,

• MDL's guide pillars,
• MDL's guide bushes,
• MDL's ball cages,

standardized springs of the MDL registered trademark incluted,

• MDL's compression wire springs according to ISO 10243
• MDL's gas springs,
• MDL's elastomer springs,

MDL die sets, MDL standard parts for die sets making and press tools design.