Rectangular die sets with centre pillars D81/D91

Rectangular die sets with centre pillars D81/D91

The D81 / D91 rectangular die sets with centre pillars ensure the precise component alignment as well as the stabilty and rigidity of the press.

Specifications

Material : S355J2+N

Standard : NF ISO 6753-1

Available with or without stripper plate / intermediate plate.

Dimensions :

  • External dimensions : from 250 x 160mm to 710 x 630MM
  • Useful surface area : from 127 x 160mm to 515 x 630 mm

For straigth guiding

Working speed :

  • Steel guide : 0 to 15m/min
  • Bronze guide : 0 to 45m/min

Adjustment categories :

  • Category 1 : For tooling processing of very thin sheet metal. For very fine clearance between punch and die sections (less than 0.02mm).
  • Category 2 : For tooling processing of sheet metal more than 0.4 mm thick. For clearance between punch and die sections from 0.02 to 0.06 mm per side. Suitable for most applications.
  • Category 3 : For clearance between punch and die sections of 0.08 mm per side. For automotive, forming dies.

All our plate are flame cutted and annealed.

Handling elements : Lifter lugs, lifter studs or other handling elements can be added to our standard die sets on request.

Benefits :

  • Maxium useful width
  • Balanced force in the center of the die sets
  • Coding using two differents pillars diameters

Tolerances :

  • Flatness of plate faces 
  • -Thickness>30mm = 0,004 / 100mm
  • -Thickness 20 < E < 30 = 0,008 / 100mm
  • Parallelisms of plate faces 
  • -Length from 0 to 100 mm = 0,006mm
  • -Length from 100 to 200 mm = 0,012mm
  • -Length from 200 to 300 mm = 0,018mm
  • Perpendicularity column 0,015 /100mm
  • Location ±12 μm /m

Conception :

  • Flame cutting
  • Stabilization annealing
  • Milling
  • Bore
  • Assembly

Recommendation for use :

Mounting : Our die sets are delivered mounted and assembled. Carefully level the die sets with the press. Observe dimensional tolerances to ensure alignment.

Use : Be careful to well lubricated the die sets to ensure that it runs smoothly and lasts a long time.

Maintenance recommendations :

  • Regular cleaning
  • Regular inspection
  • Load control


To order you need to indicate : 

  • Based on the plate dimensions from the catalogue, the required die set.
  • The desired guiding elements (By default we are using P10 pillar and B10 bushes)

Example : 1x D91.125.016 with P21.025.200, P21.024.200, B10.025.050 and B10.024.050

3D Model

Plan

a1 : Length

a2 : Useful length

b1 : Useful width

e : Distance between pillar centres

d1 : Diameter pillar 1

d2 : Diameter pillar 2

C1: Bottom plate thickness

C2 : Top plate thickness

C3 : Stripper plate thickness

Rectangular die sets with centre pillars D81 D91 plan

Catalogue

Download the full catalogue

Pictures

Die sets standard parts for die making, manufactured by AMDL and marketed unter MDL registered trademark according to ISO , DIN, AFNOR and CNOMO standard.standard die sets manufactured by AMDL marketed unter MDL registered trademarke

FAQ

MDL die sets

The MDL's die sets in the standard catalog of the registered brand MDL are kept in stock or can be quickly assembled by their manufacturer AMDL Scop SA

The die sets of the MDL registered trademark incorporate :

standardized guiding elements of the MDL registered trademark incluted,



standardized springs of the MDL registered trademark incluted,



AMDL Scop SA is an expert and leading manufacturer of standard die sets for press tools marketed unter the brands MDL and Porter Besson and of special die sets following your specifications.


MDL die sets, MDL standard parts for die sets making and press tools design.

A specific request?

Your satisfaction is our priority. Contact us if you have a special request.